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Kee Line Installation for Warehouse in Peterborough

See how Harcon replaced condemned lifeline systems with a durable Kee Line solution, delivering compliant, long-term fall protection for a warehouse roof.

Case Study PDF

The Client

Our client operates a large warehouse facility in Peterborough, forming part of a wider logistics and distribution network. Sites of this scale require strict safety controls, particularly when it comes to roof access, inspections, and ongoing maintenance activities.

The building had previously been taken out of operation, but plans were in place for it to be re-opened as part of a wider contractor-led refurbishment and mobilisation programme. As part of this process, it was essential that all existing fall protection systems were reviewed, certified, and fully compliant before the site could return to operational use.

Harcon Services had an existing relationship with the site, having previously carried out Planned Preventative Maintenance (PPM) inspections, placing us in a strong position to support the client through the next phase of works.

Harcon - Kee Line Installation for Warehouse in Peterborough

The Brief

Harcon Services carried out a routine PPM inspection of the roof safety systems at the warehouse. During this inspection, all existing Latchway horizontal lifeline systems were condemned. The inspection identified extensive corrosion and a number of deployed posts, rendering the systems unsafe and non-compliant for continued use.

The client required a comprehensive solution that would:

  • Safely decommission and remove the failed lifeline systems.
  • Replace them with a modern fall protection system providing full roof coverage.
  • Deliver long-term compliance with current industry standards.
  • Offer durability and low maintenance to reduce future lifecycle costs.

Although the building was subsequently closed, Harcon maintained regular contact with site stakeholders. During this period, we were advised that the warehouse was due to be re-opened and that our quotations would be passed to the contractors being considered for the refurbishment works.

The Solution

Harcon initially priced for the decommissioning of the condemned Latchway systems and the installation of new Kee Line horizontal lifeline systems. Kee Line was selected as the most appropriate replacement due to its proven durability, flexibility, and ability to provide continuous attachment across large roof areas.

When the refurbishment programme moved forward, Harcon was approached by the contractor appointed to manage the works. At this stage, the project required swift mobilisation and close coordination, as the programme was being delivered to a strict schedule set by the end client.

Harcon re-priced the works in line with the updated scope and submitted all relevant Pre-Qualification Questionnaires (PQQs) and documentation required for contractor approval. Throughout this process, our team liaised closely with the contractor to ensure that the proposed programme aligned with the wider site reopening timeline.

Once the purchase order was received, Harcon moved quickly to mobilise. Our installation team was on site within three weeks, ensuring minimal delay and allowing works to be completed well within the allocated timeframe.

The Kee Line system was designed to deliver full roof coverage, allowing users to remain continuously attached while moving efficiently across the roof. All works were carried out in line with current work-at-height regulations and manufacturer guidance, ensuring full compliance from day one.

The Outcome

Harcon successfully completed the removal of the failed lifeline systems and the installation of the new Kee Line system ahead of the deadline provided. This ensured the warehouse roof was fully compliant and safe prior to the building being brought back into operation.

The new Kee Line system now provides a robust, long-term fall protection solution that supports routine maintenance, inspections, and any future roof works.

Key Customer Benefits Delivered

Quick and efficient installation: Harcon mobilised rapidly and completed works within a tight programme.

Full compliance: All systems meet relevant industry standards and current legislation.

Continuous attachment: Users can move freely and efficiently across the roof while remaining securely connected to the system at all times.

Versatile design: The Kee Line system is suitable for a wide range of roof types, making it ideal for large warehouse environments.

Long-term protection: Designed as a permanent fall protection solution, reducing the need for temporary measures.

Durable and low maintenance: The system offers long-term reliability, helping to minimise future inspection and repair costs and delivering improved cost effectiveness over its lifecycle.

By replacing the outdated and unsafe systems, the client now benefits from a modern fall protection solution that provides confidence, compliance, and peace of mind for all roof users.

Harcon - Kee Line Installation for Warehouse in Peterborough 3

Conclusion

This project highlights Harcon Services’ expertise in PPM inspections, system condemnation, and the replacement of legacy fall protection systems. Through proactive communication, technical knowledge, and the ability to mobilise quickly under strict programme constraints, Harcon delivered a compliant and future-proof solution for a large warehouse facility.

From initial inspection through to system design, installation, and certification, Harcon provided an end-to-end service that ensured the site could be safely brought back into operation without delay.

If your warehouse or industrial facility requires a PPM inspection, system replacement, or a long-term fall protection solution, contact Harcon Services today to arrange a site survey and expert advice.

Harcon - Kee Line Installation for Warehouse in Peterborough

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See how Harcon replaced condemned lifeline systems with a durable Kee Line solution, delivering compliant, long-term fall protection for a warehouse roof.

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