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Kee Step & Kee Walk Installation for Manufacturing Facility

See how Harcon installed Kee Step staircases and Kee Walk systems to deliver safe, compliant roof access at a major manufacturing facility.

Case Study PDF

The Client

Our client operates a major subsea cable manufacturing facility developed on the site of a former power station. The redevelopment transformed the historic industrial site into a modern manufacturing plant designed to support the growing offshore energy sector.

Facilities of this scale require reliable and safe access systems to support routine inspection, maintenance, and operational tasks carried out on roof areas. As part of ongoing site improvements, the client needed a safe and practical way for maintenance teams to move between different roof levels while carrying tools and equipment.

Harcon Services had recently become a preferred supplier for the site and was approached to provide a suitable roof access solution.

Kee Step & Kee Walk Installation for Manufacturing Facility - Harcon

The Brief

The client initially contacted Harcon with a requirement for four ships ladders to provide access between lower and higher roof levels. These access points were required to support maintenance teams working on the roof, particularly for solar panel servicing and other inspection tasks.

However, during early discussions it became clear that engineers would frequently be transporting tools and equipment across the roof areas while carrying out maintenance activities. Ships ladders, while functional, can present challenges in these scenarios as they are steeper and less practical when equipment needs to be carried.

To ensure the safest possible solution was provided, Harcon’s Technical Sales Engineer conducted a site visit to assess the roof layout, the access requirements, and the working environment. The goal was to determine whether a more suitable system could improve safety, efficiency, and usability for maintenance teams.

The Solution

Following the site assessment, Harcon recommended installing Kee Step staircases instead of ships ladders. Staircases provide a more stable and comfortable access route between roof levels, particularly when engineers are carrying tools or equipment.

In addition to the staircases, Harcon proposed installing Kee Walk systems to create designated, non-slip walkway routes across the roof. These walkways help guide safe movement around the roof areas while protecting the roof surface from damage caused by regular foot traffic.

The proposed solution included:

  • Kee Step modular staircases providing safe access between roof levels
  • Kee Walk walkway systems creating defined routes across roof areas
  • Non-slip treads to improve grip and reduce the risk of slips
  • Durable materials designed to withstand harsh weather and industrial environments

Harcon prepared a detailed proposal including drawings and system layouts, outlining how the staircases and walkways would be installed across the roof areas. The client reviewed the design and approved the solution, recognising the additional safety and practicality provided by the staircase option.

The Outcome

Harcon successfully installed the Kee Step staircases and Kee Walk walkway systems, delivering a safe and efficient roof access solution for the manufacturing facility.

The new systems provide maintenance teams with a practical route between roof levels while ensuring all movements across the roof are carried out safely and in line with industry regulations. The designated walkway routes also help protect the roof surface by preventing unnecessary wear from foot traffic.

Key Customer Benefits Delivered

  • Quick and efficient installation: Modular systems allowed for straightforward installation with minimal disruption to site operations.
  • Fully compliant systems: All installations meet relevant industry standards and work-at-height regulations.
  • Improved safety: Non-slip treads provide additional grip, helping reduce slip risks in wet or challenging conditions.
  • Practical access for maintenance teams: Staircases make it easier and safer for engineers to move between roof levels while carrying tools.
  • Durable, low-maintenance solution: The systems are designed for long-term performance in demanding industrial environments.
  • Flexible modular design: Components can be adapted or adjusted on site if future requirements change.

The project demonstrates how Harcon’s expertise can help improve initial design specifications to deliver safer and more practical access solutions for complex industrial facilities.

Kee Step & Kee Walk Installation for Manufacturing Facility - Harcon 3

Conclusion

This installation highlights Harcon Services’ ability to provide tailored roof access solutions that prioritise safety, usability, and long-term durability. By recommending Kee Step staircases and Kee Walk walkways instead of ships ladders, Harcon delivered a safer and more practical solution that better suited the working environment of the site.

From initial consultation and site assessment through to design and installation, Harcon ensured the client received a compliant, efficient, and future-proof roof access system.

If your facility requires safe roof access systems, fall protection solutions, or expert advice on working at height, contact Harcon Services today to arrange a site survey.

Harcon - Kee Step & Kee Walk Installation for Manufacturing Facility

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See how Harcon installed Kee Step staircases and Kee Walk systems to deliver safe, compliant roof access at a major manufacturing facility.

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