Kee Walk Installation at a Major Distribution Facility in Wales

Explore how Harcon delivered a durable, slip-resistant Kee Walk system for safe coastal roof access at a major new facility in Wales.

Case Study PDF

The Client

Our client is a globally recognised e-commerce and logistics organisation operating high-volume distribution facilities across the UK and beyond. Their sites are built to support fast-moving operations where uptime, efficiency, and strict safety standards are essential.

As part of a new warehouse development in Wales, the client required a long-term roof access solution that would support safe maintenance for the life of the building. The site’s coastal location introduced additional environmental challenges, including salt-laden air, persistent moisture, and stronger wind exposure. These factors significantly increase the risk of corrosion or premature degradation if roof safety systems are not specified with durability in mind.

With a facility of this scale and importance, the client needed a solution that balanced compliance, performance, and resilience in harsh weather conditions.

The Brief

During the construction phase, the client identified a requirement for a non-slip roof walkway system to provide safe access for future inspections and maintenance. The initial project specification stated that the walkway should be aluminium only.

Once Harcon was brought into the conversation, it became clear that the specification needed a more detailed, real-world assessment. The roof safety system had to deliver secure footing in all weather conditions while remaining durable enough to perform reliably in a coastal environment for many years.

In summary, the client required:

  • A compliant, non-slip roof walkway system.
  • An approach aligned with the aluminium-only intent where possible.
  • Enhanced protection against corrosion due to coastal exposure.
  • A designated access route to support safe maintenance long-term.

Harcon’s task was to propose the most suitable system for safety, compliance, and whole-life value — not just to meet the written spec.

The Solution

Harcon’s Technical Sales team worked closely with the client through multiple discussions to understand the roof layout, maintenance requirements, and the constraints of the original specification. Several walkway options were reviewed, but performance and environmental suitability became the deciding factors.

Recommended System

Harcon proposed a Kee Walk system with nylon treads, combined with an aluminium handrail, and supported by additional protective finishing across other components.

This solution gave the client the best mix of safety and durability:

  • Nylon treads provide excellent grip and slip resistance, particularly valuable for roof environments exposed to rain, frost, or surface contaminants.
  • The aluminium handrail aligned with the client’s preference for aluminium structural elements.
  • Kee Walk’s modular design allows rapid installation and easy adjustment to suit the roof’s geometry.

Coastal Durability Upgrade

Because the facility is located in a coastal region, Harcon recommended that all galvanised components should be powder-coated to exceed micron thickness requirements. This enhanced coating provides a tougher barrier against corrosion, protecting the system from salt air and moisture that can cause accelerated wear.

The upgrade was presented as a long-term performance improvement that would reduce maintenance risk and preserve system integrity over its lifespan.

Client Demonstration and Approval

Although other walkway systems were considered, the client wanted full confidence in how Kee Walk would perform. During a visit to Harcon’s offices, they were able to view and test the Kee Walk system in person. Experiencing the stability, grip, and build quality first-hand helped confirm that this was the most effective solution for the project.

Following the demonstration, the client approved Harcon’s proposal and the project moved into installation planning.

The Outcome

Harcon installed the Kee Walk system at the new distribution facility, delivering a designated access route designed for both safe use and long-term exposure to coastal conditions.

Thanks to the modular nature of the system, installation was completed quickly and efficiently, supporting the wider construction programme without disruption. The result is a robust, compliant walkway route that enables safe access for future maintenance teams while protecting the roof surface underneath.

Key Customer Benefits Delivered

The completed project provided several measurable benefits:

  • Quick and easy installation: Modular Kee Walk components allowed an efficient fit-out aligned to the build timeline.
  • Compliant to industry standards: The system meets relevant work-at-height and roof-access regulations, ensuring long-term legal compliance.
  • Slip-resistant durability: Nylon treads provide high-performance grip in all weather conditions.
  • Designated maintenance route: A clear, safe pathway supports future inspections and servicing without unnecessary risk.
  • Roof surface protection: Kee Walk prevents foot-traffic damage, extending the lifespan of the roof membrane.
  • Versatile fit: Suitable across a wide range of roof types, allowing flexibility for future changes or extensions.
  • Coastal resilience: Powder-coated galvanised components deliver long-term protection against corrosion and environmental wear.

The client now benefits from a future-proof roof walkway system that delivers safety and durability in equal measure.

Conclusion

This project highlights Harcon’s ability to deliver tailored, compliance-led access solutions that reflect real site conditions — not just written specifications. By recommending Kee Walk with nylon treads, aluminium handrail, and enhanced protective finishes, Harcon provided a safer and more durable solution than the original aluminium-only approach.

From consultation to installation, Harcon ensured the system met performance needs, protected the roof structure, and was fully suited to coastal exposure.

If your facility requires a non-slip, compliant roof walkway system — especially in challenging environments — contact Harcon Services today to arrange a site survey and expert guidance.

Harcon - Kee Walk Installation at a Major Distribution Facility in Wales

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Explore how Harcon delivered a durable, slip-resistant Kee Walk system for safe coastal roof access at a major new facility in Wales.

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